Posts

How to Gain the Perfect Custom Plastic Injection Mold?

Have you ever wondered why consumers and manufacturers most likely beg to differ? It’s because they both have different expectations of the same project. Consumers prefer to have a product compatible with modern age technology and possesses multifunctional features, whereas the manufacturers focus on the accuracy and efficiency of their production lines. The same has happened to the custom plastic injection mold manufacturing market, where mold manufacturers have witnessed a drastic spike in demand for customized plastic injection mold production.

 

What is Custom Injection Molding?

Injection molding is considered to be among the most traditional techniques for manufacturing custom plastic items. The typical process initiates by heating specific synthetic substances (polymers) like plastic adhesives. Once the plastic material has been liquefied by the heat, the molten plastic is then injected into a custom mold involving high pressure. In the end, the molded plastic is cooled down to obtain the final solidified product shape. In other words, the custom plastic injection mold procedure can be summarized in the following six critical steps:

  • Mold clamping.
  • Molten material injection.
  • Dwelling (injection pause while applying pressure).
  • Cooling for solidification.
  • Mold opening.
  • Extraction of the final product.

Especially for making plastic components, custom injection molding is regarded as the epitome of manufacturing techniques for achieving bespoke aesthetics and intricate details. Using this method, manufacturers execute precise mold manufacturing in substantial volumes.

 

Factors to Consider Before Getting a Custom Plastic Injection Mold

Some of the factors to consider before getting a custom plastic injection mold are given below:

  • Parts Shape and Size

Before anything else, take into account the specifications of your project needs. For instance, the particular design of your custom plastic injection mold, depending on the parts’ shape and size, plays a crucial role in producing desired parts. However, you don’t need to worry about the complexity of your ordered design parts because custom plastic injection mold manufacturing is ideal for precise mold production, regardless of the design’s complicated features.

  • Production Quantity

Before getting a custom plastic injection mold, note that most businesses prefer to replicate the same part in bulk quantity since expensive industrial-grade material stirs up the tooling cost for low-volume production orders. Therefore, high-volume production is the right way to go, as the high cost of quality materials and tooling gets compensated by the larger production runs.

  • Parts Material

For perfectly made custom plastic injection molds, the material selection process of parts and hence molds is the key. The industrial-grade, high-quality material will yield maximum results, while the cheap material might naturally do the opposite of good. Accordingly, a professional mold manufacturer would recommend avoiding certain harsh materials (like glass-filled plastic, glass-filled nylon, etc.). Instead, you should select mold materials that provide rigidity and durability to withstand the potential harm that certain abrasive materials can cause the precise mold.

  • Budget

Lastly, here comes the budget for your custom plastic injection mold making. The expenditures you probably want to be concerned about are mostly related to the mold manufacturing tooling cost and design-associated aspects. For instance, the degree of intricate design features decides the correct mold shape and size required to proceed with the part production. However, the top-quality mold manufacturing material would also add to the cost per unit value.

Not only has that, but the specific color and particular texture (surface finishing) demands will also create a spike in your limited budget. Thus, a piece of wise advice here would be to try to measure your non-standard requirements before emptying your pockets all at once.

 

How to Gain Perfect Custom Precise Molds?

Although custom plastic injection mold manufacturing seems quite a straightforward process to operate, in reality, it is the other way around. Even a slight mistake in a single production stage can waste a lot of money on expensive materials and delay the assigned lead time. That’s how many businesses lose a fortune and watch their particular project go down the drain – they fail to recognize the suitable mold manufacturer for the job and end up betting on the wrong horse.

But you don’t need to make the same mistake and face the same consequences. Instead, an intelligent move is only to consult a professional mold manufacturer who is reliable and an expert precise mold supplier, and none else can meet all these qualities better than the one and only Abery.

Why Should You Choose Abery as The Mold Supplier?

There are countless reasons to choose Abery as your precise mold supplier – the following are a few of the benefits that Abery has to offer as your custom plastic injection mold manufacturer:

  • From different injection molding machines to other advanced equipment, we are well-equipped to meet all your precise mold demands.
  • We can quickly achieve quality control and your tighter tolerance requirements with an accurate and accurate mold tolerance capacity of up to +/-0.01mm.
  • Abery relies upon our impeccably skilled engineering team for all your technical specifications and optimized solutions, ranging from design to fabrication.
  • We run a fully optimized control system to monitor every step of the production. Hence, your shorter lead times are always met without any uninformed delays.
  • At last, not only do we have a quick response time of only 24 hours but our exceptional after-sales services are also admired by our valuable customers.

 

Conclusion

To not overlook the significant matter of selecting the proper mold manufacturer, you need to research the precise mold supplier you think thoroughly is the one. Here we would again like to mention that you can’t go wrong if you choose Abery, which is trusted worldwide. Mainly, we specialize in custom plastic injection mold manufacturing, but our remarkable machinery collection also enables us to deal with other kinds of CNC manufacturing operations.

Consequently, we proudly export various absolute best injection molds and parts to technologically advanced places like Europe, the USA, and others. So, what are you waiting for? Get an instant quote today and let Abery’s creative side exceed your imagination.

/by

Everything You Should Know About Injection Molding Parts

Almost every industry benefits from using injection molding technology. It is an affordable, consistent, and reliable way of applying complex injection molding parts. Though you can see them anywhere from car parts to a tiny hub, their production condition is quite complex to have a deep understanding of. Injection molding is the standard method of producing plastic parts these days. But some require more finesse than others. Not all manufacturers have what it takes to deliver specialized injection molding parts with stringent specifications. In this article, you will learn about the complexity of injection molding parts and how to pick an injection mold supplier who can provide them.

Applications Of Injection Molding Parts

Injection molding parts are prevalent in various diverse fields. Each field has specific requirements for quality and finesse. Here are some examples of their usage:

  1. Hospital Equipment

Plastic components are prevalent in hospital equipment. Many kinds of modules use injection molding parts these days due to their being more accessible. Examples include medical projection lamp housings, molded clear boxes, and clear light pipes.

Medical parts usually have precise requirements too. The projection lamp housings, for example, require certified high-quality raw materials. They also need to have zero contamination, requiring a specialized molding room.

The finished product needs high-quality polishing to ensure clarity. Its light also needs to be parallel.

  1. House Detecting

Detection devices come in many shapes and sizes and have different functions. But most of those devices use plastic housings. Those plastic housings are usually injection molding parts.

The detection devices need to have a robust constitution. They need both durability and flexibility. That’s why the hard and soft parts are molded separately in an over-molding process.

These parts also require premium quality plastic. However, they do not need any more extra detail.

  1. Automobile

The automobile industry uses many injection molding parts in its manufacturing process. These parts usually tend to be more durable but do not require delicate finishing. Oil pump manifold hub and ventilation housings are excellent examples of injection molded parts used in the automobile industry.

The oil pump manifold is a bit tricky because it needs metal insertion. So, the finished product has steel or other metal embedded in the hub. The high-quality oil pump manifolds need to meet DME or Hasco modular standards.

The ventilation housings are straightforward. The injection mold needs good quality materials and proper calibration to make them.

How to Meet the Quality Requirements for Injection Molding Parts?

As you can see from the descriptions above, injection molding parts can require a lot of expertise. Injection molding is a widespread thing these days. But that does not mean every manufacturer is equal.

Some manufacturers may fail to deliver the desired quality. So, finding a reliable injection mold supplier is essential if you want cutting-edge products. Only a top-tier supplier can meet some of the more stringent requirements.

 

How to Choose a Capable Injection Molds Manufacturer?

You must be clear about how crucial it is to find a good supplier. But finding a top-tier injection molding parts supplier is not an easy task. There are some essential rules to check before deciding if they are worth cooperating with or not.

Here’s a list of criteria you can use to judge them:

 

  1. In-House Production Capability

Some parts suppliers rely on outsourcing to build their inventory. These suppliers can never provide you with specialized products. Medical parts usually have special requirements for the production process.

You would need to find a supplier with in-house production capacity for that. They can adjust their production process based on your needs.

  1. Up-To-Date Production Facilities

Injection molding has been going through many stages of development since the day of its inception. The latest technology can offer more consistent quality without any material waste. High-performance CMM machines, CNC machines, EDM, milling, grinding, drilling machines, and injection machines – all of these up-to-date metal helpers will bring you satisfying products.

  1. Organizational Structure

Structure and discipline are necessary qualities for a reliable injection molding parts supplier. Poorly organized facilities can cause significant delays in delivery or even deliver unqualified products. Therefore, you are in need of finding an injection mold supplier who has a clear project flow and production schedule.

  1. Employees with Know-How and Competence

Lastly, the supplier needs to have competent employees. Incompetent employees can ruin a project even with the best equipment. Hence, you should pick a supplier that has a good track record.

Conclusion

The demand for injection molding parts is pretty high these days. But there are too many injection mold manufacturers out there, so it gets tough to choose a reliable supplier. So far, many clients have had an excellent experience with Abery. We are very reliable with our management, delivery, and, most importantly, high-quality products. Therefore, feel free to contact us at Abery and get a one-stop solution for injection molding parts!

/by

How to Shorten the Injection Molding Time?

The time required for different types of plastics like POM and nylon to finish an entire injection molding cycle is known as the Molding Time. It is basically the integration of the injection period and the cooling period of the process. This cycle is directly related to the productivity of the process.

The shorter the injection molding time, the better it is for the smooth pushing forward of the project. To reduce the injection molding time, someone decreases the temperature of the mold and the heating barrel. If you do this, the cooling time will naturally fall. But the actual influence of the low temperature is far more than that – it may bring unwanted results, such as degraded quality of the molding parts.

Shortening the injection molding time can be a bit tricky, but if you do it correctly, you’ll surely be satisfied with the results!

The Process of Injection Molding

To begin with, let’s look through the whole process of injection molding to see which step can be optimized to decrease the time. There are multiple processes by which precision injection molding can be performed. A few of them are listed below:

1.    Mold clamping

Mold clamping is a technique where two parts of a mold are held together with the help of a clamping unit. The next step is to inject the melted plastic into the mold.

While this is going on, the clamping unit squeezes the two halves together. This clamping process can take from a few seconds to a few minutes.

2.    Plastic injecting

The molding machine intakes plastic pellets and uses the heat that surrounds the barrel to melt them. This melted plastic then goes into the mold. The injection is assumed to be stopped when around 95% of the mold is full.

3.    Pressure holding

After the mold is filled with melted plastic, the clamping unit applies uniform pressure to the two halves throughout the entire time. This ensures the perfect shape of the desired object.

The pressure can be required to be applied for a couple of minutes to even a few hours, depending on the object’s size.

4.    Cooling

Later, the mold has to be kept steady to allow the elements to cool down. This also doesn’t take long unless you’re molding something large.

5.    Release

When the mold has cooled down, you can instantly open it. This doesn’t require much time. But it needs a certain amount of force to release the molding part as the plastic part is compressed and gets stuck to the body of the mold.

How to Shorten Injection Molding Time?

The injection molding time can be reduced if some steps are taken. Those steps are discussed below:

1.    Fasten the clamping

The mold clamping has to be done precisely. This will affect the entire molding time because if the clamp isn’t holding the mold perfectly, it will cause the comparatively low-temperature air to disrupt the process, increasing the molding time. The procedure of accelerating-uniform speed-decelerating operation when clamping is the most important movement to create a perfect molding part.

2.    Decrease back pressure

Backpressure is a term in the injection molding process that usually means the build-up of pressure in the back of the screw that forces it to a particular point. At this point, if the mold is opened, the material will drip out of the mold, causing waste and degrading the quality of the molding part. The backpressure has to be reduced dripping and shorten the plasticization time.

3.    Shorten pressure holding time

Reducing the pressure holding time can be an essential step that can help reduce the injection molding time. The thing you can do is terminate the process the moment the cold runner becomes solid. This will shorten a considerable amount of time spent in this process.

4.    Adapt different ejection methods

Different ejection methods can be helpful for you if you’re looking to reduce injection molding time. The Pneumatic ejection method is a lot faster than the Hydraulic one. However, the Electric ejection method is the best of them all as it’s the fastest.

5.    Lower the temperature of mold and heating barrel

Another thing you can do is decrease the cooling time of the process. This will surprisingly reduce the large amount of time that was being wasted.

Why Should You Choose Abery’s Precise Injection Mold?

Our precise injection molds are made with the latest and greatest innovations in the industry. The excellent designing techniques adapted in Abery’s Precise Injection Mold manufacturing process can help your production time to decrease drastically and with minimal errors.

Moreover, we also offer you the opportunity to customize your creation. High-precision plastic injection molding helps designers be more specific with their designs. The results are almost perfect and consistent practically all of the time.

Our precision injection molding technique allows improved and detailed designs to come alive. Even very sophisticated designs can be transformed into physical objects.

 

Conclusion

The short injection molding time is the reason why Abery can deliver the products in such a short period. The precision injection molding technique of Abery not only provides the mentioned advantages but offers so many other benefits, including in-time project reports, precise molds, and satisfying customer service.

Our strive-for-perfection attitude and expertise on plastic injection have attracted a lot of famous brands which keep long-time cooperation with us, including Honda, Lascar electronic, and Lennox.

Abery is undoubtedly worthy of coming into your consideration which can help reduce your injection molding time and cost. We show great sincerity to invite you to be our next partner, so contact us now to design your molds today!

 

/by