The followings are the customized injection molds, including Auto-unscrewing Injection Molds, Double-color Injection Molds, IML Injection Molds, and Metal-inserted Injection Molds. They have different features and are used in different areas, but always share one advantage – high quality.
ABERY, a customized injection mold manufacturer with rich experience in double injection molding, unscrewing injection mold design, and other molding processes, is committed to innovating and manufacturing the injection molding die to meet customers’ needs.
Because of their trusted quality, injection molds are popular with customers.
What is the precise injection mold
High precise injection mold is to be achieved not only by the precise machines, also by the rich experienced technicians, Most of our machines are imported from Switzerla,Germany, Japan. the accuracy is +/- 0.001MM. besides our tool makers have rich experiences in molds area for more 10 years. ABERY is committed to providing the high precision-injection molds for our esteemed clients.
Mould Design Process
To satisfy the requirements of the customers, ABERY designs and manufactures the molded parts under the considerable analysis and strict molding process.
Step 1: Analyze the product drawings
Step 2: Create the Design for Manufacturing (DFM) report
Step 3: Made the mold flow analysis
Step 4: Design tooling drawings
Step 5: Mold making
The Advantages of the hot runner system
Hot runner system is very important for the injection molds, it can not only shorten the cycle time time, also save the raw materials
- Shorten the cycle time
Hot runner system can shorten the cycle time during the molding process, the less cycle time it will be, the more production efficiency it will achieve.
- Reliable Product Performance
Hot runner system can booster the material flowing, which can get the smooth mass production done. since there is no cold materials, so the injection gate will be more clean and nice.
- Cost Reduction
Hot runner system can keep the material in the melting status during the whole process of molding, that is say that there will be no cold material, then it will save raw materials in the long term.
The Advantages of ABERY
- Integrated Team （Our team is composed of 5 groups of workers with different areas of responsibility, including mold designers, CNC programmers, workshop workers, QC inspectors, and office workers.）
- Quality Products and Considerate Service （To meet the increasing requirements of the mold design, ABERY always keeps up with the times. ABERY applies advanced technology and the latest auto cad softwares, including AUTOCAD software, and the hot runner of MOLDMASTERS so that the dimensional accuracy of the injection molded parts can reach +/-0.005MM.）
- Flexible Delivery (we can finish the molds within 2 weeks for urgent projects)
- Advanced Equipment （ABERY owns advanced equipment to make sure the quality and precision of the injection products, including CNC machines, EDM, WEDM, lathe, grinding machine, drilling machine, and milling machine.）
ABERY is a custom plastic molded parts and injection mold manufacturer specializing in product design, prototype, Moldflow analysis, precise machining, and resourcing. There is no denying that the custom plastic molding service from ABERY can meet all your needs for injection mod, and the plastic injection molds can be found to your satisfaction.ABERY, a plastic mold manufacturer, provides each client with the most appropriate custom plastic molds. Contact us for your molding service.
How to make injection molds
Good design is the half success of the molds. our engineers have rich experiences in molds design for more 10 years. Before molds design, our engineer will do full mold flow analysis and do DFM reports for our customers.during molds making, our technicians make the molds with high precise machines.our QC will full check the mold’s components on each step to make sure each components are within the required tolerances . Click here for more details.
The Applications of Overmolding Injection Molds
Because of the quality of overmoding products, overmolding is an ideal choice for end-customers in different fields.
- Medical Industry
High precision and product safety are the two most important factors in the medical industry. That is to say, overmolding injection is of great necessity for medical devices.
- Automotive Industry
Car molding requires precision of the overmolding to ensure the safety of the cars and maximize the performance of the cars. Moreover, there are different sizes and shapes of automotive parts needed for car manufacturing while overmolding allows for custom injection molding. As a result, overmolding is suitable for the automotive industry.
- Electrical Industry
Overmolding has a great influence on the electrical industry, for it can provide a safer cover to protect electrical components from dirt, dust, and debris.