Plastic molding is critical in any injection molding industry as it is the backbone of many manufacturing processes. Companies have to maintain their custom injection mold frequently as it will help them make the perfect products at an affordable price. As custom injection molds are supposed to work under extreme temperature conditions, only the timely maintenance can increase this machinery’s lifespan and the products’ preciseness.
Why Should You Maintain the Custom Injection Mold?
To be more specific, the reasons why maintaining the mold are as follows:
● To reduce the abrasion of parts
Without maintenance, custom injection molds will get abrasive, resulting in a poor end product. An abrasive nozzle of the mold will not only impact the flow rate of the outgoing material but can also result in the adulteration of the plastic, eventually diminishing the quality of the manufactured products.
● To prolong the service life
Lack of regular or improper maintenance harms the custom injection mold itself, increasing the rate of cracking, deforming, or partial wear, reducing the mold’s lifespan. So, you have to do proper maintenance in order to increase the service life of your molds.
● To save extra expenses for a company
If your molds expire sooner than expected due to poor maintenance, it will be a major setback for any company. Thus, proper maintenance is the only way to increase the life period of any machine and save your company big money.
How to Maintain the Custom Injection Mold
Always take care of the following steps whenever you start your mold maintenance:
1. Clean the surface of the injection mold before installation
First of all, always clean the surface of the injection mold before installing it to ensure that no foreign matter is stuck to the surface. Any abnormality at the surface should be immediately removed as it will disturb every batch of the process otherwise.
2. Check all parts of the injection mold after production
You must ensure whether all the parts of the injection mold are being screwed properly or not after production. This is because any ignorance at this stage can even dismantle the machinery during working, which can have hazardous consequences.
3. Clean the injection mold after production
Once you are done with the production, clean every part of the machine to prepare it for the next batch. As injection molding is a batch process, this post-production cleaning is necessary to make the production of the next batch perfect. Without this, the next batch can get messy.
4. Provide rust removal regularly
Providing rust removals to your custom injection mold is crucial as the machine would be rusted otherwise. As the corrosion rate of the metal doubles with every 10-degree increase in the temperature, you must take this step seriously as plastic molding is a heat-intensive process. With so much heat involved in it, rust removal should be a routine activity.
5. Provide burr removal regularly
To make the manufacturing process smooth, you need to remove any dirt, burr, or plastic remaining in the injection molds. The formation of burr in the custom injection molds is normal, typically happening at the mold’s sharp edges. So, you must apply burr removal tactics in order to keep the process perfect.
6. Lubricate corresponding parts of the injection mold
Just like any other machine, lubrication helps custom injection molds as well. When you lubricate the corresponding parts of the injection mold, it minimizes any friction, excessive heat, and even the corrosion of the machine, resulting in a longer life span of the machine and precise injection products.
7. Replace or repair damaged parts
Whenever you see any damaged part in your custom injection mold, the first thing you have to do is to either replace that part or repair it. If you do not do that, the damaged part will destroy other parts of the machine. Worse, you cannot get the precise products in the presence of any damaged part, which makes their repair important.
ABERY’s Custom Injection Mold Meets Your Expectation
Abery brings highly precise injection molds that can be used in various applications. Even with tight tolerances of up to +/-0.001MM, the cycle time of these molds is short, increasing the working efficiency. Abery takes the detailed input of every client before manufacturing these molds, making our products custom injection molds in the true sense. We use LKM’s steel, which is one of the most qualitative steel manufacturers. We also provide high dimensional accuracy for products which makes us stand out from the crowd.
We at Abery are impacting the decisions of the global industries, as our injection molds are exported to the likes of Europe and America. Our in-house production team manages to inspire the global manufacturers by providing continuous high-profile molds needed for the success of any plastic molding business. Being a mold manufacturer that always pursues perfection, Abery believes that our rigorous designs and high-quality products can win every client’s trust.